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Track Mounted vs Stationary Crushing Plants: Cost and Mobility Compared

Track Mounted vs Stationary Crushing Plants: Cost and Mobility Compared

A stationary plant wins on cost per tonne; a track mounted plant wins on flexibility. The right choice depends on how long you stay at each site.

Crushing contractors often ask whether they should invest in a fixed installation or a mobile one. Both have a place, and the decision usually comes down to one number: how many months will the plant stay at each site?

Stationary crushing and screening plants

A stationary plant is installed on foundations with conveyors, chutes and screens laid out for the long term.

  • Lowest cost per tonne at high, steady volumes.
  • Easy to expand with extra crushers or screens.
  • Needs civil work, electrical supply and time to install: best for a quarry with years of reserves.

Semi mobile plants

Semi mobile plants are built on skids or wheeled chassis. They move by trailer and need only simple levelled ground, making them a good middle path for road and canal projects that last several months.

Track mounted plants

A track mounted plant carries its own feeder, crusher, conveyor and power unit and walks into position on crawler tracks.

  • Set-up in hours instead of weeks.
  • Crush right at the face or the demolition site and cut haulage.
  • Available with jaw, cone or VSI crushers and with mobile screens.

How to decide

Your situationUsually best
Own quarry, many years of reservesStationary
Projects of 6 to 24 monthsSemi mobile
Frequent moves, contract crushing, recyclingTrack mounted
Remote site without grid powerTrack mounted (diesel / hydraulic drive)

Talk to our engineers

Every site is different. Share your material, feed size, required output and site conditions through our sales inquiry form or call us, and the Shree Conmix Engineers team in Ahmedabad will recommend the right equipment.